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High effectiveness is achieved in both the quality and economic aspects of resin molded products.
The air mold device (gas injection device) manufactured by Battenfeld (Germany) boasts numerous achievements worldwide, and using this device achieves high effectiveness in both the quality and cost-effectiveness of resin molded products.
Molding machine that maximizes productivity to the limit.
By adopting linear motors for the first time in the world, we have realized a module 5 press machine with no idling time. This improves throughput by approximately 35% compared to conventional equipment (4 press machines). Additionally, we have introduced the latest equipment to many drive axes, diversifying from traditional air cylinders to motors. This has enabled numerical control via a touch panel, moving away from analog adjustments based on air flow. At the same time, we have minimized maintenance costs associated with parts replacement due to aging. Furthermore, the design is simple and offers many options and customization capabilities. - Addition of a release agent spraying mechanism during automatic operation / Heat sink transport using 3 carriers / Automatic release shot added to the cycle / 4-piece molding (4byX)
![[Case Study on Problem Solving] Equipment Edition: Improving Productivity through Automation of the Molding Process](https://image.mono.ipros.com/public/product/image/11a/2000516384/IPROS30225400909230767529.png?w=280&h=280)
Total cycle time shortened by 45 seconds! The incorporation of an automatic spraying mechanism enables multi-pressing with auto-molding.
We would like to introduce a case where our company solved the challenge of wanting to automate the molding process. For products that require a release agent, the existing equipment applied the release agent using a spray (manually), so it was only compatible with AcrossM (manual press). By equipping an automatic spraying mechanism, we made it possible to implement multi-press auto-molding, resulting in a total cycle time reduction of 45 seconds. 【Case Study】 ■ Challenge: For products that require a release agent, the existing equipment applied the release agent using a spray (manually). ■ Solution: By equipping an automatic spraying mechanism, we made it possible to implement multi-press auto-molding, resulting in a total cycle time reduction of 45 seconds. *For more details, please refer to the external link page or feel free to contact us.
Supports pressure reduction molding! Shortened processing time through design utilizing existing mold components.
The "Fusion-MEP30" is a mold device specialized for prototyping and experimentation. It allows for fine adjustments through transfer low-pressure control. An interactive condition setting screen is provided, enabling easy operation from the user's perspective via a 10-inch touch panel. Optionally, it can accommodate vacuum molding specifications. Please feel free to contact us when needed. 【Features】 ■ Plunger cleaning with one-touch operation ■ Addition of short shot mode ■ Support for vacuum molding specifications (optional) ■ Real-time monitoring of resin pressure with an internal pressure sensor (optional) ■ Multi-pot (2-5 POT) available for large modules (optional) *For more details, please refer to the PDF materials or feel free to contact us.
